Product Description
Ep Series Precision Planetary Gear Motor Right Angle Planet 60mm Speed Increase Lift for Servo Speed Hydraulic Mixer Stepper AC Gearbox Made Low Price Px80
planetary gearbox
Planetary GearBoxes for Construction equipment
The gearbox is a vital mechanical part for construction machinery. Built to the highest quality standards, our planetary gearheads have won the recognition and trust of our customers. Our gear units can be used on various construction machines, such as tower cranes, crawler cranes, beam carriers, excavators, graders, concrete mixing plants, asphalt pavers, bridge machines, milling machines and other equipment. They are essential transmission components for bridge and road construction machines and all kinds of mining machines.
Application
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Planetary |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Handling Backlash and Ensuring Precise Positioning in Servo Gearboxes
Servo gearboxes play a critical role in minimizing backlash and ensuring precise positioning in motion control systems:
1. Reduced Backlash Gearing: Many servo gearboxes utilize reduced backlash gearing technology. This involves designing gears with tighter tolerances and improved meshing profiles, resulting in minimal play between gear teeth. This reduces or eliminates backlash, which is essential for accurate motion control.
2. Preloading: Some servo gearboxes employ preloading mechanisms to remove any gaps between gears. By applying a controlled axial load to the gears, the meshing teeth remain in constant contact, eliminating backlash and enhancing precision.
3. Stiffness and Rigidity: Servo gearboxes are designed to be stiff and rigid, which helps minimize elastic deformation under load. This stiffness prevents gear teeth from deflecting, reducing the potential for backlash and maintaining accurate positioning.
4. High Gear Meshing Quality: The manufacturing process of servo gearboxes focuses on producing high-quality gears with precise tooth profiles and minimal manufacturing variations. This ensures consistent and smooth gear meshing, minimizing the likelihood of backlash.
5. Closed-Loop Control: Combining servo gearboxes with closed-loop control systems allows for real-time feedback on position and speed. Any deviation from the desired position can be quickly corrected by adjusting the motor’s output, compensating for any inherent backlash and ensuring precise positioning.
6. Advanced Gear Coatings: Some servo gearboxes incorporate advanced gear coatings or treatments that improve the meshing characteristics and reduce friction. This contributes to smoother gear engagement and minimizes backlash effects.
7. Inertia Matching: Properly matching the inertia of the load to the servo motor and gearbox combination reduces the likelihood of overshooting or oscillations during positioning. Accurate inertia matching enhances the control system’s ability to maintain precise positioning.
Servo gearboxes’ ability to handle backlash and ensure precise positioning is crucial for applications that require high accuracy, such as robotics, CNC machines, and automated manufacturing processes. By employing advanced design techniques and technologies, servo gearboxes contribute to achieving repeatable and accurate motion control.
Contribution of Servo Gearboxes to Energy Efficiency in Automated Systems
Servo gearboxes play a crucial role in enhancing energy efficiency in various automated systems by addressing several key aspects:
1. Precise Control: Servo gearboxes enable precise and accurate control over motion, allowing automated systems to perform tasks with minimal wastage of energy. Precise positioning reduces the need for unnecessary movements and adjustments.
2. Variable Speed Operation: Servo gearboxes offer the flexibility to operate at different speeds based on the application’s requirements. This capability ensures that the system uses only the necessary amount of energy for a given task, avoiding excessive power consumption.
3. Reduced Inertia: Servo gearboxes are designed to minimize inertia, which is the resistance to changes in motion. Lower inertia results in quicker response times and less energy required to accelerate or decelerate moving parts.
4. Regenerative Braking: Some servo systems are equipped with regenerative braking mechanisms. During deceleration or braking, energy generated is fed back into the system or stored for later use, reducing energy wastage.
5. Dynamic Load Management: Servo gearboxes can adapt to varying load conditions in real-time. They adjust torque and speed based on the load, optimizing energy usage and preventing overconsumption of power.
6. Reduced Heat Generation: Efficient servo gearboxes produce less heat during operation, leading to lower energy losses. This reduction in heat generation contributes to overall energy efficiency and extends the lifespan of components.
7. Smart Control Algorithms: Modern servo systems incorporate intelligent control algorithms that optimize the use of energy. These algorithms manage power distribution, minimize idle time, and synchronize movements for optimal efficiency.
8. Energy Recovery: In certain applications, servo gearboxes can capture and reuse energy that would otherwise be dissipated as heat. This energy recovery further contributes to the overall energy efficiency of the system.
9. Low Friction Designs: Servo gearboxes often incorporate low-friction components and efficient lubrication systems to minimize energy losses due to friction.
10. Matched Components: Properly matched servo gearbox and motor combinations ensure that the system operates at its peak efficiency point, minimizing energy consumption.
By incorporating these energy-saving features and capabilities, servo gearboxes enhance the energy efficiency of automated systems, making them more environmentally friendly and cost-effective over the long term.
Contribution to High Accuracy and Repeatability
Servo gearboxes play a crucial role in achieving high accuracy and repeatability in motion control systems:
Precise Positioning: Servo gearboxes are designed to deliver precise angular displacement, allowing machines to accurately reach specific positions and orientations. This accuracy is vital in applications like robotic arms, CNC machines, and medical devices.
Low Backlash: Servo gearboxes are engineered to minimize backlash, which is the amount of play or lost motion between gear teeth. Low backlash ensures that any change in input direction is immediately translated into an accurate output movement, reducing errors and deviations.
High Torque Transmission: Servo gearboxes are capable of transmitting high torque with minimal energy loss. This enables precise control of rotational forces, ensuring that the output movement corresponds precisely to the input command.
Dynamic Response: Servo gearboxes exhibit rapid and accurate response to input signals. This responsiveness is crucial for applications requiring quick changes in motion, such as industrial robots, where rapid and precise movement is necessary for tasks like pick-and-place operations.
Feedback Systems: Servo systems often incorporate feedback devices like encoders and resolvers. These devices provide real-time information about the actual position, speed, and direction of the output shaft. The feedback data allows the servo controller to make continuous adjustments, resulting in accurate positioning and motion control.
Closed-Loop Control: Many servo systems operate in a closed-loop control configuration. In this setup, the controller continuously compares the desired position with the actual position using feedback data and makes corrections as needed. This closed-loop approach ensures that any errors or disturbances are quickly corrected, maintaining accuracy over time.
High-Resolution Encoders: Servo gearboxes often use high-resolution encoders that provide fine position feedback, enabling precise control of movements down to fractions of a degree. This level of resolution contributes to high accuracy in positioning.
Overall, servo gearboxes contribute to achieving high accuracy and repeatability by combining precision design, low backlash, responsive control, and feedback mechanisms. These characteristics make them essential components in applications where precise and repeatable motion is required.
editor by CX 2024-02-08
China wholesaler Padr255 Servo Motor Right Angle Speed Reducer Precision Planetary Gearbox sequential gearbox
Product Description
PADR255 Servo Motor Right Angle Speed Reducer Precision Planetary Gearbox
Components:
1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CHINAMFG Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors
Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications
| series | Stage | Models | Ratio | Rated Torque | Rated input Speed | Max input Speed | Backlash | Efficiency |
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Compatibility of Servo Gearbox with a Specific Motor
The compatibility between a servo gearbox and a specific motor depends on several key factors:
1. Mounting Configuration: The mounting interface of the servo gearbox and motor must be compatible. This includes the type of coupling, flange size, and bolt pattern. Proper alignment ensures efficient power transmission and minimizes mechanical stress.
2. Shaft Diameter and Keyway: The diameter and keyway of the motor shaft must match the input shaft of the servo gearbox. A precise fit prevents slippage and ensures accurate torque transmission.
3. Torque and Speed Ratings: The torque and speed requirements of the application should align with the torque and speed ratings of both the motor and gearbox. Oversizing or undersizing either component can lead to inefficient operation and premature wear.
4. Inertia Matching: Inertia matching between the motor and gearbox helps prevent resonance and oscillations in the system. An appropriate inertia match ensures smooth and precise motion control.
5. Backlash and Stiffness: The gearbox’s backlash (play in the gears) and stiffness characteristics should match the application’s requirements. Low backlash and high stiffness are crucial for accurate positioning tasks.
6. Efficiency and Heat Dissipation: The combined efficiency of the motor and gearbox affects the overall system efficiency. Inadequate efficiency can lead to energy losses and excessive heat generation.
7. Service Life and Maintenance: Compatibility also involves considering the expected service life and maintenance requirements. A well-matched motor-gearbox combination enhances the durability and reliability of the motion control system.
8. Control and Feedback: The control system’s capabilities, such as closed-loop control and feedback devices, play a role in determining compatibility. The motor and gearbox should provide the necessary interfaces for effective integration into the control system.
Manufacturers and engineers often provide guidelines and compatibility charts to assist in selecting the right servo gearbox for a specific motor. Considering these factors ensures optimal performance, efficiency, and longevity of the motion control system.
Contribution of Servo Gearboxes to Smooth Acceleration and Deceleration
Servo gearboxes play a crucial role in ensuring smooth acceleration and deceleration of machinery in motion control systems:
1. Precise Control: Servo gearboxes provide precise control over the rotational speed and torque of the output shaft. This control allows for gradual and controlled changes in speed, resulting in smooth acceleration and deceleration.
2. Feedback Mechanism: Servo systems typically incorporate feedback devices such as encoders or resolvers. These devices continuously monitor the actual position and speed of the output shaft and provide real-time feedback to the controller. This feedback enables the controller to adjust the input signals to the servo gearbox, ensuring accurate and smooth motion transitions.
3. Dynamic Response: Servo gearboxes are designed for high dynamic response, meaning they can quickly adjust their speed and torque based on the controller’s commands. This responsiveness allows for rapid and smooth changes in speed and direction without sudden jerks or jolts.
4. Programmable Profiles: Many servo systems offer the capability to program acceleration and deceleration profiles. Engineers can define specific acceleration and deceleration curves tailored to the application’s requirements. These profiles ensure that the machinery achieves the desired speed changes gradually and smoothly.
5. Reduced Wear and Tear: The controlled and gradual acceleration and deceleration provided by servo gearboxes reduce the wear and tear on mechanical components. Sudden changes in speed can lead to shock loads and vibration, potentially damaging the machinery. Servo gearboxes help mitigate these effects, extending the lifespan of components.
6. Increased Productivity: Smooth acceleration and deceleration reduce the chances of product damage, improve product quality, and enhance the overall efficiency of the process. This is particularly important in applications where precise motion control is critical.
Overall, servo gearboxes contribute to the seamless acceleration and deceleration of machinery by providing accurate control, dynamic responsiveness, and programmable motion profiles. These features ensure that machinery can achieve the desired speed changes while maintaining precision, efficiency, and longevity.
Variations in Servo Gearbox Designs
Servo gearboxes come in various designs to meet different torque and speed requirements:
In-Line: In-line servo gearboxes have the input and output shafts aligned in a straight line. These gearboxes are compact and well-suited for applications where space is limited. They can handle a range of torque and speed requirements, making them versatile for various motion control tasks.
Right-Angle: Right-angle servo gearboxes have the input and output shafts oriented at a 90-degree angle. These gearboxes are used when the input and output directions need to change direction, such as in applications with limited space or when the motion needs to be redirected.
Planetary: Planetary servo gearboxes use a planetary gear arrangement to achieve high torque density and compactness. They are suitable for applications requiring high torque transmission with minimal backlash. Planetary gearboxes are commonly used in robotics, CNC machines, and industrial automation.
Harmonic Drive: Harmonic drive servo gearboxes utilize a flexible spline and a wave generator to achieve high gear reduction ratios while maintaining compact size. They offer exceptional accuracy and are often used in applications requiring precise positioning, such as telescope mounts and semiconductor manufacturing equipment.
Helical: Helical servo gearboxes use helical gear teeth to achieve smooth and quiet operation. They are well-suited for applications that require low noise levels and high efficiency. Helical gearboxes are used in various industries, including packaging, printing, and medical devices.
Custom Designs: Some servo gearboxes are custom-designed to meet specific requirements of unique applications. These designs may involve modifications in gear ratios, housing materials, and sealing to ensure optimal performance in specialized tasks.
The choice of servo gearbox design depends on factors such as the required torque, speed, space constraints, efficiency, and precision. Manufacturers offer a range of options to cater to the diverse needs of motion control systems in different industries.
editor by CX 2024-01-08