High Quality Planetary Reduction Gearbox for Servo Motor
The High Quality Planetary Reduction Gearbox for Servo Motor is a precision gearbox designed for industrial automation and servo applications. With its high precision, high dynamic performance, and low backlash, this gearbox ensures superior performance in various industrial settings.
Product Description
The gearbox is made with high-quality components to guarantee its durability and efficiency. The gearbox housing and flange are constructed using aluminum-alloy Die Casting ADC12, while the gear set is made of a precision planetary gear set. The ring gears are made of 40Cr, and the planetary gears are made of 20CrMnTi with a surface hardness of HRC58~62 and an inner hardness of HRC33~40.
The gearbox offers flexible input and output configurations. It comes with a keyed hollow shaft with motor adaptor for the input, while the output can be either a keyed CHINAMFG shaft output or a keyless solid shaft output. It is compatible with servo motors and stepper motors.
Features:
- AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
- High precision, high dynamic, low backlash
- Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
- Superior performance for precision industrial automation and servo applications
Specifications
| Series | Stage | Models | Ratio | Rated Torque | Rated Input Speed | Max Input Speed | Backlash | Efficiency |
|---|---|---|---|---|---|---|---|---|
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
Our company specializes in supplying various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, and planetary gearboxes. We have over 35 years of experience in R&D and manufacturing, ensuring high-quality products and reliable solutions for our customers. Our gearboxes are designed for durability and efficiency, and we provide customized solutions to meet specific requirements. We pride ourselves on our strict quality control process, resulting in stable and superior quality products.
If you have any inquiries or would like to customize drawings and samples, please feel free to reach out to us. We offer competitive prices, considerate services, and prompt responses to ensure customer satisfaction.
Frequently Asked Questions (FAQs)
- What is the material used for the gearbox housing and flange?
- What are the available input configurations for the gearbox?
- What type of motors are compatible with this gearbox?
- What are the optional backlash levels for this gearbox?
- What industries can benefit from using this planetary reduction gearbox?
All the content of this page is from the Internet and is only meant to serve as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you require original spare parts, please contact the original factory or supplier for purchase.
Performance Characteristics of Servo Gearbox
1. High Precision: Servo gearboxes are known for their precise positioning capabilities, ensuring accurate movement control.
2. High Efficiency: These gearboxes exhibit high efficiency, resulting in reduced energy consumption and improved overall performance.
3. Low Noise: Servo gearboxes are designed to operate with minimal noise, ensuring a quiet working environment.
4. Compact Design: The compact nature of servo gearboxes allows for easy integration into various applications, even with limited space.
5. High Torque Capacity: Servo gearboxes can handle high torque loads, making them suitable for demanding applications.
6. Smooth Operation: These gearboxes offer smooth and stable operation, eliminating vibrations and ensuring precise motion control.
7. Wide Speed Range: Servo gearboxes are capable of operating at various speeds, providing flexibility for different applications.
Types and Characteristics of Servo Gearbox
There are different types of servo gearboxes available to cater to specific application requirements. Some common types include planetary, helical, and worm gearboxes.
Planetary Gearbox: This type of servo gearbox offers high torque capacity, compact size, and high efficiency. It is commonly used in robotics and automation industries.
Helical Gearbox: Helical servo gearboxes provide smooth and quiet operation, making them suitable for applications where noise reduction is crucial. They are often used in medical equipment and precision machinery.
Worm Gearbox: Worm gearboxes are known for their high gear ratios and self-locking capabilities. They find applications in various industries, including renewable energy and automotive.
Advantages of Servo Gearbox Made of Different Materials
Servo gearboxes can be made of various materials, each offering specific advantages for different applications.
Steel Gearboxes: Steel gearboxes provide excellent strength and durability, making them suitable for heavy-duty applications that require high load capacity.
Aluminum Gearboxes: Aluminum gearboxes are lightweight and have good heat dissipation properties, making them ideal for applications where weight reduction and thermal management are important.
Composite Gearboxes: Composite gearboxes combine the advantages of different materials, such as strength, lightweight, and corrosion resistance, making them suitable for various industries, including aerospace and automotive.
Application of Servo Gearbox in Various Fields
Servo gearboxes play a vital role in different industries, showcasing their value and importance.
Automotive: Servo gearboxes are widely used in automotive applications, such as power steering systems and transmission systems, ensuring precise control and efficient power transfer.
Robotics: Servo gearboxes are essential for robotic systems, providing accurate movement control and enabling smooth operation for various robotic applications.
Medical Equipment: Servo gearboxes are utilized in medical equipment, such as surgical robots and imaging devices, where precise motion control and reliability are critical.
Renewable Energy: Servo gearboxes are employed in wind turbines and solar tracking systems, ensuring efficient power generation by accurately adjusting the rotor and solar panel positions.
Aerospace: Servo gearboxes are crucial for aerospace applications, including aircraft flight control systems and landing gear mechanisms, enabling precise control and safe operation.
Future Development Trends and Opportunities
The future of servo gearboxes looks promising, with several development trends on the horizon.
1. Miniaturization: There is a growing demand for smaller and more compact servo gearboxes to meet the requirements of space-constrained applications.
2. Integration with IoT: The integration of servo gearboxes with Internet of Things (IoT) technology allows for remote monitoring, predictive maintenance, and improved overall system performance.
3. Enhanced Efficiency: Continuous advancements in materials and design techniques aim to improve the efficiency of servo gearboxes, resulting in reduced energy consumption and increased cost-effectiveness.
4. Customization: The ability to customize servo gearboxes according to specific application needs provides opportunities for tailored solutions and improved performance.
5. Automation and Industry 4.0: Servo gearboxes will continue to play a crucial role in automation and the implementation of Industry 4.0, ensuring precise motion control and enabling smart manufacturing processes.
Choosing a Suitable Servo Gearbox
When selecting a servo gearbox, various factors should be considered to ensure the best fit for the application.
1. Load Requirements: Analyze the torque and speed requirements of the application to select a gearbox capable of handling the specific load.
2. Ratio Selection: Determine the desired gear ratio based on the desired output speed and torque, considering the application’s requirements.
3. Type of Gearbox: Select the appropriate type of servo gearbox, such as planetary, helical, or worm, based on the application’s needs and constraints.
4. Environmental Factors: Consider environmental conditions, such as temperature, humidity, and dust, to choose a gearbox that can withstand and operate reliably in such conditions.
5. Maintenance and Durability: Assess the maintenance requirements and expected lifespan of the gearbox, ensuring it aligns with the application’s needs and operational demands.
In conclusion, servo gearboxes offer high precision, efficiency, and low noise operation. They come in different types, each with unique characteristics and advantages. The application of servo gearboxes spans various industries, demonstrating their value and importance. The future holds promising opportunities for servo gearbox development, driven by trends such as miniaturization and integration with IoT. When selecting a servo gearbox, factors like load requirements, ratio selection, gearbox type, and environmental factors should be carefully considered. By choosing the right servo gearbox, optimal performance and reliability can be achieved in various applications.
Author: Dream