China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor

The China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor is a powerful and highly efficient industrial helical gearbox. This gearbox features a high modular design that allows for flexible mounting mode, making it suitable for a wide range of industry applications. Its integrated casting housing ensures compact dimensions, stable transmitting, and low noise levels. It has perfect oil leakage prevention and good sealing, making it a reliable gearbox for various industrial needs.

Product Description

The SA Series Helical Worm Gearbox comes with a 1.5kw Explosion Proof Motor. It has various input and output configurations, including direct motor coupled, with IEC B5/B14 motor flange, with IEC B5/B14 motor mounted, with CHINAMFG input shaft, CHINAMFG output shaft, CHINAMFG output shaft with flange, hollow output shaft, and hollow output shaft with flange. The variants of the Helical Worm Gear Unit Series S / SF / SA / SAF are foot- or flange-mounted, with B5 or B14 flange-mounted, CHINAMFG shaft or hollow shaft, and hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm.

Technical Data:

Housing material	Cast iron/Ductile iron
Housing hardness	HBS190-240
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~40
Input / Output shaft material	42CrMo alloy steel
Input / Output shaft hardness	HRC25~30
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK.
Brand of oil seal	NAK — ZheJiang or other brands requested

Features

High modular design, flexible mounting mode. Integrated casting housing, compact dimension, stable transmitting, and low noise level. Perfect oil leakage preventing makes the good sealings and can be used in a wide range of industries. Advanced gear grinding and modified profile, high loading support, and more safe operation. High efficiency and save power. Save cost and low maintenance.

Specification

Model	Shaft Dia. mm		Horizontal Center Height mm	External Flange Dia. mm	Power (kw)	Ratio (i)	Nominal Torque (Nm)
	CHINAMFG Shaft	Hollow Shaft
S/SF/SA/SAF37	ф20	ф20	88		0.12-0.55	24-204	100
S/SF/SA/SAF47	ф25	ф30 / ф25	100	160	0.18-0.75	24-204	150
S/SF/SA/SAF57	ф30	ф35 / ф30	112	200	0.75-1.5	24-204	250
S/SF/SA/SAF67	ф35	ф45 /ф40	140	200	0.75-3	24-285	460
S/SF/SA/SAF77	ф45	ф60 / ф50	180	250	0.75-7.5	24-385	1200
S/SF/SA/SAF87	ф60	ф70 / ф60	225	350	1.1-11	24-389	2000
S/SF/SA/SAF97	ф70	ф90 / ф70	280	450	1.5-18.5	24-389	3500

FAQ

1. What are the available input and output configurations for the SA Series Helical Worm Gearbox?

The SA Series Helical Worm Gearbox comes with various input and output configurations, including direct motor coupled, with IEC B5/B14 motor flange, with IEC B5/B14 motor mounted, with CHINAMFG input shaft, CHINAMFG output shaft, CHINAMFG output shaft flange, hollow output shaft, and hollow output shaft with flange.

2. What are the technical specifications of the China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor?

The technical specifications of the China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor include housing material, housing hardness, gear material, surface hardness of gears, gear core hardness, input/output shaft material and hardness, machining precision of gears, lubricating oil, heat treatment, efficiency, noise level, temperature rise, vibration, and backlash.

3. What are the features of the China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor?

The China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor has a high modular design, flexible mounting mode, integrated casting housing, compact dimension, stable transmitting, low noise level, perfect oil leakage prevention, advanced gear grinding and modified profile, high loading support, safe operation, high efficiency, and low maintenance.

4. What is the lead time for the China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor?

For a 20′ container, it takes 25-30 workdays for RV series worm gearbox and 35-40 workdays for helical gearmotors.

5. What other products does the company offer besides the China High Quality Helical Worm Gearbox Coupled with Servo Motor Flange Output Torque 1970nm 12V Air Compressor?

Our company offers various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. Customers are welcome to customize drawings and samples for their specific needs.

All the content of this page is from the Internet and is only meant to serve as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you require original spare parts, please contact the original factory or supplier for purchase.

Performance Characteristics of Servo Gearbox

1. High Precision: Servo gearboxes are known for their precise positioning capabilities, ensuring accurate movement control.

2. High Efficiency: These gearboxes exhibit high efficiency, resulting in reduced energy consumption and improved overall performance.

3. Low Noise: Servo gearboxes are designed to operate with minimal noise, ensuring a quiet working environment.

4. Compact Design: The compact nature of servo gearboxes allows for easy integration into various applications, even with limited space.

5. High Torque Capacity: Servo gearboxes can handle high torque loads, making them suitable for demanding applications.

6. Smooth Operation: These gearboxes offer smooth and stable operation, eliminating vibrations and ensuring precise motion control.

7. Wide Speed Range: Servo gearboxes are capable of operating at various speeds, providing flexibility for different applications.

Types and Characteristics of Servo Gearbox

There are different types of servo gearboxes available to cater to specific application requirements. Some common types include planetary, helical, and worm gearboxes.

Planetary Gearbox: This type of servo gearbox offers high torque capacity, compact size, and high efficiency. It is commonly used in robotics and automation industries.

Helical Gearbox: Helical servo gearboxes provide smooth and quiet operation, making them suitable for applications where noise reduction is crucial. They are often used in medical equipment and precision machinery.

Worm Gearbox: Worm gearboxes are known for their high gear ratios and self-locking capabilities. They find applications in various industries, including renewable energy and automotive.

Advantages of Servo Gearbox Made of Different Materials

Servo gearboxes can be made of various materials, each offering specific advantages for different applications.

Steel Gearboxes: Steel gearboxes provide excellent strength and durability, making them suitable for heavy-duty applications that require high load capacity.

Aluminum Gearboxes: Aluminum gearboxes are lightweight and have good heat dissipation properties, making them ideal for applications where weight reduction and thermal management are important.

Composite Gearboxes: Composite gearboxes combine the advantages of different materials, such as strength, lightweight, and corrosion resistance, making them suitable for various industries, including aerospace and automotive.

Application of Servo Gearbox in Various Fields

Servo gearboxes play a vital role in different industries, showcasing their value and importance.

Automotive: Servo gearboxes are widely used in automotive applications, such as power steering systems and transmission systems, ensuring precise control and efficient power transfer.

Robotics: Servo gearboxes are essential for robotic systems, providing accurate movement control and enabling smooth operation for various robotic applications.

Medical Equipment: Servo gearboxes are utilized in medical equipment, such as surgical robots and imaging devices, where precise motion control and reliability are critical.

Renewable Energy: Servo gearboxes are employed in wind turbines and solar tracking systems, ensuring efficient power generation by accurately adjusting the rotor and solar panel positions.

Aerospace: Servo gearboxes are crucial for aerospace applications, including aircraft flight control systems and landing gear mechanisms, enabling precise control and safe operation.

Future Development Trends and Opportunities

The future of servo gearboxes looks promising, with several development trends on the horizon.

1. Miniaturization: There is a growing demand for smaller and more compact servo gearboxes to meet the requirements of space-constrained applications.

2. Integration with IoT: The integration of servo gearboxes with Internet of Things (IoT) technology allows for remote monitoring, predictive maintenance, and improved overall system performance.

3. Enhanced Efficiency: Continuous advancements in materials and design techniques aim to improve the efficiency of servo gearboxes, resulting in reduced energy consumption and increased cost-effectiveness.

4. Customization: The ability to customize servo gearboxes according to specific application needs provides opportunities for tailored solutions and improved performance.

5. Automation and Industry 4.0: Servo gearboxes will continue to play a crucial role in automation and the implementation of Industry 4.0, ensuring precise motion control and enabling smart manufacturing processes.

Choosing a Suitable Servo Gearbox

When selecting a servo gearbox, various factors should be considered to ensure the best fit for the application.

1. Load Requirements: Analyze the torque and speed requirements of the application to select a gearbox capable of handling the specific load.

2. Ratio Selection: Determine the desired gear ratio based on the desired output speed and torque, considering the application’s requirements.

3. Type of Gearbox: Select the appropriate type of servo gearbox, such as planetary, helical, or worm, based on the application’s needs and constraints.

4. Environmental Factors: Consider environmental conditions, such as temperature, humidity, and dust, to choose a gearbox that can withstand and operate reliably in such conditions.

5. Maintenance and Durability: Assess the maintenance requirements and expected lifespan of the gearbox, ensuring it aligns with the application’s needs and operational demands.

In conclusion, servo gearboxes offer high precision, efficiency, and low noise operation. They come in different types, each with unique characteristics and advantages. The application of servo gearboxes spans various industries, demonstrating their value and importance. The future holds promising opportunities for servo gearbox development, driven by trends such as miniaturization and integration with IoT. When selecting a servo gearbox, factors like load requirements, ratio selection, gearbox type, and environmental factors should be carefully considered. By choosing the right servo gearbox, optimal performance and reliability can be achieved in various applications.

Author: Dream