China Custom OEM Low Backlash High Torque High Precision Helical Gearbox Planetary Gear Speed Reducers for Servo Motors air compressor CHINAMFG freight
Product Description
The China Custom OEM Low Backlash High Torque High Precision Helical Gearbox Planetary Gear Speed Reducers are designed to provide outstanding performance and precision in a wide range of industrial automation applications. With their low backlash, high torque, and high precision features, these gearboxes are perfect for use with servo motors, air compressors, and other machinery.
Our gearboxes are manufactured using advanced technology and customization to ensure that they meet the specific needs of our customers. We offer a wide range of products, including DC motors, AC motors, planetary gear motors, drum motors, planetary gearboxes, RV reducers, and harmonic gearboxes. Whether you need custom machining or standard parts, we have the expertise and capabilities to provide flexible solutions for your industrial automation needs.
Product Selection
Our experienced sales team is ready to assist you in selecting the most suitable products and solutions based on your specific requirements. Whether you have 2D, 3D drawings, or step files, we can produce the gearboxes according to your drawing requirements. We also provide OEM and ODM services, supporting drawing processing and sample processing to ensure the high precision and quality of the customized products we offer.
Product Parameters
| Precision Bevel Teeth AB Series Technical Parameters | ||||||||
| Rated Output Torque | Nm | AB60 | AB90 | AB115 | AB142 | AB180 | Ratio | Section |
| 46 | 125 | 210 | 450 | 650 | 3 | 1 | ||
| 52 | 145 | 300 | 550 | 1250 | 4 | |||
| 55 | 155 | 320 | 650 | 1200 | 5 | |||
| 42 | 105 | 220 | 440 | 910 | 10 | |||
| 56 | 145 | 310 | 500 | 650 | 15 | 2 | ||
| 52 | 155 | 305 | 550 | 1200 | 25 | |||
| 55 | 155 | 320 | 650 | 1200 | 70 | |||
| 55 | 155 | 320 | 650 | 1200 | 100 | |||
Applications
Our gearboxes are widely used in various industries, including mobile robots, logistics sorting, solar photovoltaic, semiconductor equipment, drive technology, machine tools, manufacturing machines, automation equipment, manipulators, wood processing machinery, paper equipment, medical equipment, and the aerospace industry. With their high precision and reliability, our gearboxes can enhance the performance and efficiency of your applications.
Our Advantages
When it comes to gearboxes, we stand out from the competition with the following advantages:
- High Precision: Our gearboxes have a back gap of less than 5 arc minutes, ensuring accurate positioning for your applications.
- Premium Gear Quality: We utilize top ultra-precision machine tools and world-leading tooth grinding techniques to control the gear precision below ISO4 level.
- Durable Construction: Our gear material is made of advanced low carbon alloy forged steel, heat-treated to reach HRC60 for exceptional strength and longevity.
- Universal Compatibility: Our gearboxes can be adapted to work with any servo motor in the world, providing flexibility in your industrial automation setups.
- Reliable Sealing: We use synthetic grease and adopt an IP65 sealing design, ensuring no leakage and minimal maintenance requirements.
- Stiffness and Precision: The cage planetary support structure and integrated output shaft design deliver high stiffness and precision performance.
Relevant Products
In addition to our Helical Gearbox Planetary Gear Speed Reducers, our company offers a wide range of industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We take pride in supplying high-quality products at preferential prices, accompanied by considerate customer services. We welcome customers to customize drawings and samples to meet their specific requirements.
Frequently Asked Questions
Q: Who are you?
A: We are an OEM Manufacturer specializing in a variety of Planetary Gear Reducers, Gearboxes, Bush Motors, and Helical Precision Reducers.
Q: How do I choose the most suitable Precision Reducer?
A: To select the most suitable Precision Reducer, please provide us with details such as the intended use, voltage, speed, torque, motor size, working mode, required lifetime, and noise level. With this information, we can recommend a suitable motor that meets your specific needs.
Q: Do you support customization or have standard gear motors?
A: Yes, we accept customization. Simply send us your detailed drawings, and we will produce the gearboxes accordingly. We also offer standard motors that can be delivered quickly upon request.
Q: What is your lead time?
A: For standard motors, our lead time is typically 15-30 days. However, if you require customization, it may take longer to produce. The lead time will always depend on the specific order requirements.
Q: What other products does your company offer?
A: Apart from our Helical Gearbox Planetary Gear Speed Reducers, we supply various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We take pride in providing high-quality products at competitive prices, accompanied by excellent customer service. We welcome customization requests and are ready to support customers with their specific requirements.
All the content of this page is from the Internet and is only meant to serve as a reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in this content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you require original spare parts, please contact the original factory or supplier for purchase.
Performance Characteristics of Servo Gearbox
1. High Precision: Servo gearboxes are known for their precise positioning capabilities, ensuring accurate movement control.
2. High Efficiency: These gearboxes exhibit high efficiency, resulting in reduced energy consumption and improved overall performance.
3. Low Noise: Servo gearboxes are designed to operate with minimal noise, ensuring a quiet working environment.
4. Compact Design: The compact nature of servo gearboxes allows for easy integration into various applications, even with limited space.
5. High Torque Capacity: Servo gearboxes can handle high torque loads, making them suitable for demanding applications.
6. Smooth Operation: These gearboxes offer smooth and stable operation, eliminating vibrations and ensuring precise motion control.
7. Wide Speed Range: Servo gearboxes are capable of operating at various speeds, providing flexibility for different applications.
Types and Characteristics of Servo Gearbox
There are different types of servo gearboxes available to cater to specific application requirements. Some common types include planetary, helical, and worm gearboxes.
Planetary Gearbox: This type of servo gearbox offers high torque capacity, compact size, and high efficiency. It is commonly used in robotics and automation industries.
Helical Gearbox: Helical servo gearboxes provide smooth and quiet operation, making them suitable for applications where noise reduction is crucial. They are often used in medical equipment and precision machinery.
Worm Gearbox: Worm gearboxes are known for their high gear ratios and self-locking capabilities. They find applications in various industries, including renewable energy and automotive.
Advantages of Servo Gearbox Made of Different Materials
Servo gearboxes can be made of various materials, each offering specific advantages for different applications.
Steel Gearboxes: Steel gearboxes provide excellent strength and durability, making them suitable for heavy-duty applications that require high load capacity.
Aluminum Gearboxes: Aluminum gearboxes are lightweight and have good heat dissipation properties, making them ideal for applications where weight reduction and thermal management are important.
Composite Gearboxes: Composite gearboxes combine the advantages of different materials, such as strength, lightweight, and corrosion resistance, making them suitable for various industries, including aerospace and automotive.
Application of Servo Gearbox in Various Fields
Servo gearboxes play a vital role in different industries, showcasing their value and importance.
Automotive: Servo gearboxes are widely used in automotive applications, such as power steering systems and transmission systems, ensuring precise control and efficient power transfer.
Robotics: Servo gearboxes are essential for robotic systems, providing accurate movement control and enabling smooth operation for various robotic applications.
Medical Equipment: Servo gearboxes are utilized in medical equipment, such as surgical robots and imaging devices, where precise motion control and reliability are critical.
Renewable Energy: Servo gearboxes are employed in wind turbines and solar tracking systems, ensuring efficient power generation by accurately adjusting the rotor and solar panel positions.
Aerospace: Servo gearboxes are crucial for aerospace applications, including aircraft flight control systems and landing gear mechanisms, enabling precise control and safe operation.
Future Development Trends and Opportunities
The future of servo gearboxes looks promising, with several development trends on the horizon.
1. Miniaturization: There is a growing demand for smaller and more compact servo gearboxes to meet the requirements of space-constrained applications.
2. Integration with IoT: The integration of servo gearboxes with Internet of Things (IoT) technology allows for remote monitoring, predictive maintenance, and improved overall system performance.
3. Enhanced Efficiency: Continuous advancements in materials and design techniques aim to improve the efficiency of servo gearboxes, resulting in reduced energy consumption and increased cost-effectiveness.
4. Customization: The ability to customize servo gearboxes according to specific application needs provides opportunities for tailored solutions and improved performance.
5. Automation and Industry 4.0: Servo gearboxes will continue to play a crucial role in automation and the implementation of Industry 4.0, ensuring precise motion control and enabling smart manufacturing processes.
Choosing a Suitable Servo Gearbox
When selecting a servo gearbox, various factors should be considered to ensure the best fit for the application.
1. Load Requirements: Analyze the torque and speed requirements of the application to select a gearbox capable of handling the specific load.
2. Ratio Selection: Determine the desired gear ratio based on the desired output speed and torque, considering the application’s requirements.
3. Type of Gearbox: Select the appropriate type of servo gearbox, such as planetary, helical, or worm, based on the application’s needs and constraints.
4. Environmental Factors: Consider environmental conditions, such as temperature, humidity, and dust, to choose a gearbox that can withstand and operate reliably in such conditions.
5. Maintenance and Durability: Assess the maintenance requirements and expected lifespan of the gearbox, ensuring it aligns with the application’s needs and operational demands.
In conclusion, servo gearboxes offer high precision, efficiency, and low noise operation. They come in different types, each with unique characteristics and advantages. The application of servo gearboxes spans various industries, demonstrating their value and importance. The future holds promising opportunities for servo gearbox development, driven by trends such as miniaturization and integration with IoT. When selecting a servo gearbox, factors like load requirements, ratio selection, gearbox type, and environmental factors should be carefully considered. By choosing the right servo gearbox, optimal performance and reliability can be achieved in various applications.
Author: Dream